4 Ways To Upgrade Electric Gear Motors

The 4 best ways to upgrade the performance of electric gear motors include increasing voltage, rewinding, changing gear ratios, and upgrading the controller. Bauer GMC, a major distributor of gear motors and gear reducers in Mississauga, Ontario, explores these upgrades in detail in this blog.

How Can Electric Gear Motors Be Upgraded?

Increasing Voltage

The first step towards upgrading an electric gear motor to avoid costly gear motor repair includes increasing the voltage. Most electric gear motors are rated for a certain range. Increasing this voltage range will thereby increase the speed (RPM) of the gear motor and boost performance.

Rewinding

The copper wire in the gear motor’s stator can also be made thicker. This is a key upgrade because it reduces the total resistance acting on the motor. Alternatively, more winding turns can be added to increase the flow of current and power.

Changing Gear Ratios

If torque multiplication is the goal, then changing gear ratios is the best choice. Use a smaller motor side–pinion and a comparatively larger output gear or driven gear to achieve this. It will result in reducing the overall RPM of the gear motor but increasing the torque output significantly.

Upgrading The Controller

When increasing the voltage of an electric gear motor’s battery, it is also necessary to upgrade the speed controller in the system. This will help the gear motor handle the increased voltage and current.

Conclusion

In closing, upgrading an electric gear motor requires focus on increasing voltage, changing the controller, and changing the rewinding or the gear ratios. The upgrade will, of course, depend on the desired outcome.

To learn more about electric gear motors and how to repair or upgrade them successfully, reach out to us at Bauer GMC today. As one of the leading distributors of gear motors and gear reducers in Mississauga, Ontario, we also offer extensive gear motor repair. Our motors help power numerous industries such as oil and gas, the automotive sector, heavy machinery, agricultural equipment, and more. Contact us at 905-814-5152 today for more details.

FAQs:

Can gear motors run in the backward direction?

Yes, gear motors can run in the backward direction/reverse their rotation by flipping the positive and negative wiring connections.

What is the duty cycle of an electric gear motor?

The duty cycle of an electric gear motor is the ratio of operating time to rest time of the motor.