A Guide to Lubrication Analysis for Electric Gear Motor Maintenance

An electric gear motor can endure a very long period if properly maintained. Motors frequently fail too soon due to the most basic of root causes—poor lubrication—rather than any problems with design, manufacture, or installation.

Lubrication Analysis for Electric Gear Motor Maintenance

Because it enhances machine efficiency and dependability, lubricant analysis is an essential instrument in predictive gearmotor maintenance. The following factors should be taken into account when doing an appropriate lubricant analysis:

Choose Strategic Locations for Sampling: Determine the best locations for lubricant sample collection, such as the bearings and Gearmotor housing. Choose the right points by consulting the manufacturer's suggestions and prior experience.

Sampling Frequency: Depending on the working environment and the lubricant's life cycle, determine a periodic and consistent sampling frequency. The criticality and work setting will determine the frequency, which might range from monthly to quarterly.

Sampling Method: To prevent contamination, use proper and hygienic sampling techniques. To reduce the introduction of pollutants, use clean instruments and appropriate collection containers.

Physical-Chemical Analysis: Test for solid particle content, water content, viscosity, and other physical-chemical characteristics. These evaluations aid in assessing the lubricant's general quality and capacity to safeguard the constituent parts of an electric gear motor.

Wear Analysis: To find metals and wear components in the lubricant, use methods like mass spectrometry or optical emission spectrometry. To find early indications of wear in bearings, gears, or other parts, compare the outcomes with reference limits.

Contamination and Pollutants: Examine whether there are any outside pollutants present that could compromise the lubricant's quality or the gear motor's performance, such as water, dust, or combustion products.

Interpretation of the Results: Examine the results against industry norms and the lubricant manufacturer's specs. Examine the findings over time for patterns that might point to modifications in the gear motor's state.

Actions for Diagnosis and Maintenance: Diagnose possible issues including excessive wear, contamination, or lubricant deterioration based on the analysis's findings. Ascertain which maintenance tasks—such as oil changes, filtering, cleaning, or component repairs—are required.

Follow-Up and Registration: Maintain a thorough log of every lubricant analysis performed, including the findings and subsequent steps. Utilize these documents to monitor the performance of the electric gear motor and make well-informed choices for subsequent assessments.

Collaboration and Training: Ensure that the group in charge of lubricant analysis has received training on how to interpret findings and decide on maintenance. Consult lubrication and maintenance specialists for guidance on challenging issues.

Lubricating an electric gear motor is simple. All you have to do is choose the appropriate lubricant, apply the proper quantity each time, and do it at the appropriate interval.

Implementing these steps will ensure that your electric gear motor operates seamlessly. Consider Bauer GMC as your trusted partner for sourcing electric gear motors. To find out what further services and goods we provide, get in touch with us right now!